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UCP 46 Car Production with Quality Control

Alpha Technical Solutions Inc.

UCP 46 Car Production with Quality Control

This system is used to train all of the required working steps. Starting from the conception, through the mechanical assembly of the facility all the way to the programming of a fully automated production line. The journey goes from the basic principles of individual subsystems all the way to the advanced programming and networking of entire production systems.  A multi-part car with integrated operational pcbs, chassis and different car bodies is completely assembled and “painted” on a fully automated production line. Subsequently a quality control phase takes place including individual labelling. Using an imprinted QR code the production sides of the products can be called up via mobile end devices. A detailed overview of all production data can be monitored. Using a QR code and AR-capable end devices it is possible to project and observe a 3D model of the ordered product on the table.

Training content:

  • Create TIA-Portal projects
  • Become familiar with mechatronic systems
  • Convert mechanical operations into programmable sequential operations
  • PLC programming of sequential control systems
  • Integration, i.e. Networking of individual systems into production lines
  • Implementation of full-automated production lines
  • Networking of an ERP system with the production line

Your benefits:

  • Modularity of the systems
  • Usage of genuine industrial components
  • Self-study courses to explore and work through requirements
  • Flexible project situations
  • Multiple extension options Including:
    • Augmented Reality
    • Robotics
Equipment set comprising the following:
6
Cyber physical conveyor system with PLC and IO-link master
Cyber physical conveyor system with PLC and IO-link masterLM9516
2
180° conveyor belt segment
180° conveyor belt segmentLM9611
1
Assembly double station
Assembly double stationLM9646
1
Separation double station
Separation double stationLM9645
1
Painting station
Painting stationLM9644
1
Camera inspection station for quality control
Camera inspection station for quality controlLM9643
1
QR-Code label printer station
QR-Code label printer stationLM9642
1
Handling station
Handling stationLM9683
1
Router with DSL modem and WLAN access point
Router with DSL modem and WLAN access pointCO3538-1R
Media:
1
Interactive Lab Assistant: IMS 1 Cyber Physical Conveyor Belt System
Interactive Lab Assistant: IMS 1 Cyber Physical Conveyor Belt SystemSO2805-5H
1
Interactive Lab Assistant: IMS X Mechatronic Basic Stations
Interactive Lab Assistant: IMS X Mechatronic Basic StationsSO2805-5X
1
Interactive Lab Assistant: IMS 16 Painting station
Interactive Lab Assistant: IMS 16 Painting stationSO2805-5Q
1
Interactive Lab Assistant: IMS 17 QR-Code label printer station
Interactive Lab Assistant: IMS 17 QR-Code label printer stationSO2805-5K
1
Interactive Lab Assistant: IMS 18 Camera inspection station for quality control
Interactive Lab Assistant: IMS 18 Camera inspection station for quality controlSO2805-5G
1
Interactive Lab Assistant: CBP / CCP I3.0 Production with IMS
Interactive Lab Assistant: CBP / CCP I3.0 Production with IMSSO2805-5E
1
Interactive Lab Assistant: ERP Lab for Smart Factories
Interactive Lab Assistant: ERP Lab for Smart FactoriesSO2805-5Z
1
Interactive Lab Assistant: CBP / CCP I4.0 Production with IMS
Interactive Lab Assistant: CBP / CCP I4.0 Production with IMSSO2805-5F
1
Interactive Lab Assistant: CFA 1 IMS Factory App (Augmented Reality)
Interactive Lab Assistant: CFA 1 IMS Factory App (Augmented Reality)SO2805-4F
6
QuickChart IMS 1.5 Cyber-physical conveyor belt system
QuickChart IMS 1.5 Cyber-physical conveyor belt systemSO6200-2P
1
QuickChart IMS 3d Mechatronics Separation double station
QuickChart IMS 3d Mechatronics Separation double stationSO6200-2Q
1
QuickChart IMS 4d Mechatronics Assembly double station
QuickChart IMS 4d Mechatronics Assembly double stationSO6200-2R
1
QuickChart IMS 7 Mechatronics Handling sub-system
QuickChart IMS 7 Mechatronics Handling sub-systemSO6200-1G
1
QuickChart IMS 16 Mechatronics Painting station
QuickChart IMS 16 Mechatronics Painting stationSO6200-2V
1
QuickChart IMS 17 Mechatronics QR-Code label printer station
QuickChart IMS 17 Mechatronics QR-Code label printer stationSO6200-2W
Accessories:
4
IO-link ultrasonic sensor
IO-link ultrasonic sensorLM9657
1
IO-Link RFID sensor for car circuit boards
IO-Link RFID sensor for car circuit boardsLM9639
6
Symmetrical workpiece transport pallet
Symmetrical workpiece transport palletLM9532
1
Set of cars for the production line
Set of cars for the production lineLM9549
1
Material chute for handling station
Material chute for handling stationLM9694
5
Interface cable 25-pin, Sub-D socket / plug 1m
Interface cable 25-pin, Sub-D socket / plug 1mLM9066
6
DC power supply 24 V/5 A for IMS conveyor belts
DC power supply 24 V/5 A for IMS conveyor beltsLM9672
1
Compressor, low-noise
Compressor, low-noiseSE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systemsLM9571
1
USB 2.0 Ethernet adapter, 10/100
USB 2.0 Ethernet adapter, 10/100LM8257
2
Patch cable Cat6  grey, (1m)
Patch cable Cat6 grey, (1m)LM9070
1
Set of Allen keys
Set of Allen keysLM9716
IMS furniture
1
Mechatronics experiment trolley with 2 level frame 1200x760x900mm WxHxDxD
Mechatronics experiment trolley with 2 level frame 1200x760x900mm WxHxDxDST7200-3T
2
Mechatronics experiment trolley 1200x760x900mm WxHxD
Mechatronics experiment trolley 1200x760x900mm WxHxDST7200-3U
1
Monitor holder for flat screen monitor of weight up to (10kg / 22lbs)
Monitor holder for flat screen monitor of weight up to (10kg / 22lbs)ST8010-4K
IMS Virtual
1
IMS Virtual Trainer package
IMS Virtual Trainer packageSO6001-7A
1
Interactive Lab Assistant: IMS Virtual
Interactive Lab Assistant: IMS VirtualSO2805-5V

 

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